Automation Software Consulting & Design

Providing contract controls engineering and system design expertise related to industrial automation processes and equipment for several key long-term clients. 




CAPABILITIES:
Extensive experience in industrial controls, robotics, and automation. Known for methodical, precise execution. Strong problem-solving skills used to analyze and determine best course of action to meet objectives. Effective communicator with customers and team members through verbal, written, and design media.

Programming (PLC): 
• Rockwell Automation (ControlLogix, GuardLogix, CompactLogix, Studio 5000, RSView)
• Omron (NJ)
• Beckhoff 

Operator Interface: 
• Rockwell Automation (PanelView)
• Omron 

Robots (SCARA, 6-axis, cartesian, gantry): 
• Adept, FANUC, ABB 

Robotic Languages: 
• Adept V+, AIM, AIM Customization, ACE
• Fanuc Karel 
• Intelligent Actuator (IA) 
• ABB RAPID 

Vision: 
• AdeptVision, Cognex Insight (OCR/Inspection), Cognex Checker 

Networking/Communications: 
• TCP/IP, Ethernet I/P, ControlNet, DeviceNet, RS-232/422/485 

Design for Assembly:
• Bothroyd & Dewhurst
• Sony Design for Assembly Cost-Effectiveness (DAC) 

Additional: 
• LabView, C/C++, Java, Visual Studio, Visual Basic .NET, HTML, XML, 
• Rockwell AssetCentre
• 3D-CAD, 3-D Printing
• Microsoft Office




PROVEN CUSTOMER SUCCESS: 
• Designed and developed PLC/HMI software for multi-station, pallet/conveyor-based lines, robots, dial-based assembly systems and custom machines. 
• Development and support of vision-based assembly processes 
• Installation and support of robotic systems, end-of-arm tooling 
• Integrated and programmed stand-alone workstations utilizing PLC/HMI, linear slide, motion cards, and drives. 
• Collaborated with application/sales engineers for proof-of-concept demonstration of parts feeding/picking. 
• Provided system startup and run-off support of multi-cell lines for system integrator 
• Implemented robotic/vision software for component part processing systems for a medical product company 
• Designed and implemented controls for laser-based package labeling workstation for a medical products company 
• Developed robotic software for multi-cell cleanroom assembly operation 
• Provided remote software support of manufacturing sites 
• Worked within a division of a large industrial manufacturer to develop and implement PLC software standards and procedures 
• Developed uniform machine interfaces and material handling software components across all manufacturing lines within department 
• Participated on a team to develop robotic/vision software for multiple-cell lines at the site of a large industrial customer 
• Developed flexible feeding hardware, software, and vision analysis to maximize efficiency with multiple unique parts 
• Integrated robots with overlapping work-envelopes in adhesive dispensing application for a medical products company 

 

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